
I routinely check out the 'bargain bin' and clearance items in the HK Australian warehouse. One of my past purchases was a replacement fuselage for the HK Club Trainer 1265mm. This is what the "real" Club Trainer looks like: The fuselage is a moulded foam bottom 1/2 that forms the structural backbone - it includes the firewall, wing saddle & servo mounts, battery bay & mount for the tail feathers. The top is a moulded plastic cover that glues into a rebate on the bottom piece, then has the wing dowels pass through both to tie it all together. For only a few dollars, I got the fuse, push-rods, motor mount, cowling, etc., but no undercarriage. Looking at it, I couldn't see any reason why it couldn't be the genesis of my reeds (re)trainer, especially since I have 'in stock' all the other items I will need to complete it.
I've now started on it, and this is the progress so far: I was surprised to discover a lump of steel embedded in the fuse behind the firewall - obviously to correct an inherent tail heavy condition with the original design. Since I was using a larger (& stronger) motor, I removed the steel slug: I've made up new tail feathers approximating the outline of the original, based on pictures on the HK website. After sanding, they'll be covered & decorated with plastic film and/or coloured trim tape. The original design utilised a plastic motor mount with down thrust moulded into it, sitting against a plastic firewall with side thrust moulded into that, which then sandwiches the foam fuse between another plastic fitting as an anchor plate, the whole lot is then clamped together with 6 long screws. Unfortunately, this setup is subject to deformation, particularly of the anchor plate. I'm also suspicious of its ability to withstand a heavy landing. I intend to replace all the plastic bits with a stronger purpose designed timber arrangement that will distribute the load to the fuse sides as well as the nose.
More as construction progresses............